How to make the calculation of heating pipes heating: take

03-10-2018
Heating

When installing a heating system in a private house or apartment, the main goal is always to extract the maximum efficiency from the equipment so that the money spent is spent on heating the room.

Steel pipes in isolation

This is possible with proper selection:

  • not only the system and radiators;
  • but also the diameter of the pipes;
  • as well as the material of their manufacture.

Let's learn how to make such calculations, pay attention to which materials are more profitable and watch a video clip on this material.

Heating pipes

Pipes from different material
  • Diameter and hydraulic calculation of pipelines is possible only if there are basic parameters for this, such as:
    1. Manufacturing material, for example, steel, copper, cast iron, chrysotile cement, polypropylene.
    2. Inner diameter.
    3. Data on the diameter and material of fittings and fittings.
    4. Wall thickness of pipes, fittings and fittings.
    • It is not clear where the opinion emerged that with an increase in the diameter of pipes, the quality of heating increases, as with an increase in the area of ​​the pipeline, heat transfer increases. Theoretically, this, of course, is very much like the truth, but in reality everything looks different.
    • First of all, for large diameter pipes it is necessary to pump into the system a large amount of coolant that needs to be heated. Consequently, the consumption of energy consumed (electricity, gas, liquid or solid fuel) increases. And the pipes themselves are not a heating device (in radiators for heating, the convection method is used, that is, the efficiency increases significantly), it turns out that the consumption of materials and energy is not justified.
    • In addition, an increase in fluid in the circuit leads to a decrease in pressure in the system, therefore, you will have to install an auxiliary circulating pump for the heating system upon return, which again incurs certain costs. Of course, even with a large diameter of the contour pipes, it is quite possible to reach the desired temperature in a heated room, but the price for material and energy sources will be too high.

    Attention! For optimal installation and operation of the heating system (when selecting the diameter), the pressure in each circulation ring should be 10% higher than the losses caused by the hydraulic resistance.

    Diameter determination

    Measure the diameter. A photo

    For professional calculations on the diameter of heating pipes, heating engineers use a large number of formulas and such calculations are usually needed for projects of multi-storey residential and public buildings, enterprises and other institutions. For your home, you are unlikely to need such exact figures, therefore, we offer you a simplified scheme that every plumber can use.

    The formula for such calculations is as follows: D = v354 * (0.86 * Q /? T) / V, and now we just need to substitute the values ​​of the parameters under the letters.

    Here:

    • D is the diameter of the pipe (cm);
    • Q - load on the measured area (kW);
    • ?t is the temperature difference in the flow and return pipe (t? C);
    • V - coolant velocity in the system (m / s).

    Note. If on the coolant supply at the boiler its temperature is 80? C, and on return at the boiler 60? C, then in this case the value? T will be equal to? T = 80-60 = 20? C.

    Consumption Pipe capacity (kg / h)
    Du pipe 15 mm 20 mm 25 mm 32 mm 40 mm 50 mm 65 mm 80 mm 100 mm
    Pa / m mbar / m ?0.15 m / s ?0.15 m / s 0.3m / s
    90.0 0,900 173 403 745 1627 2488 4716 9612 14940 30240
    92.5 0.925 176 407 756 1652 2524 4788 9756 15156 30672
    95.0 0,950 176 414 767 1678 2560 4860 9900 15372 31104
    97.5 0.975 180 421 778 1699 2596 4932 10044 15552 31500
    100.0 1,000 184 425 788 1724 2632 5004 10152 15768 31932
    120.0 1,200 202 472 871 1897 2898 5508 11196 17352 35100
    140.0 1,400 220 511 943 2059 3143 5976 12132 18792 38160
    160.0 1,600 234 547 1015 2210 3373 6408 12996 20160 40680
    180.0 1,800 252 583 1080 2354 3589 6804 13824 21420 43200
    200.0 2,000 266 619 1154 2488 3780 7200 14580 22644 45720
    220.0 2,200 281 652 1202 2617 3996 7560 15336 23760 47880
    240.0 2,400 288 680 1256 2740 4176 7920 16056 24876 50400
    260.0 2,600 306 713 1310 2855 4356 8244 16740 25920 52200
    280.0 2,800 317 742 1364 2970 4456 8568 17338 26928 54360
    300.0 3,000 331 767 1415 3078 4680 8802 18,000 27900 56160

    Proportional relationship between throughput and pipe diameter

    Calculation of thermal power (load)

    The heating system of a private house

    To determine the optimal thermal capacity of the heating system of a private house, you can use the following formula: Qt = V *? T * K / 860.

    Now, again, you just have to substitute the numerical values ​​in place of the characters and here:

    • Qt is the required heat energy output for a given room (kW / h);
    • V - volume of the heated room (m3);
    • ?t is the temperature difference in the flow and return pipe (t? C);
    • K - heat loss coefficient of the room (depending on the type of building, wall thickness and thermal insulation);
    • 860 - conversion to kW / h.

    In the private sector, buildings can be very different from each other, but, nevertheless, the following values ​​of heat loss coefficient (K) are often used there:

    • If the architectural structure has a simplified construction (wood, corrugated metal) and there is no insulation, then K = 3-4;
    • Simplified construction of an architectural structure with a low degree of thermal insulation, for example, laying one brick or a 405x400x200 mm foam block — here K = 2-2.9;
    • In standard architectural structures (laying in two bricks and a small number of windows and doors, the roof is standard) K = 1-1.9;
    • With a high degree of thermal insulation for standard architectural structures with a small number of windows and doors and a warmed roof and floor, the instruction indicates that K = 0.6-0.9.
    Increased wall insulation

    If you need to calculate the pipe diameter, then, as noted above, you need the value of the temperature difference between the street and the room. Indoors, either the room temperature (18-20? C) or the one that suits you best is taken as a reference point, and from the street you need to substitute the average value that is accepted for your region.

    For example, your room has a volume of 3.5 * 5.5 * 2.6 = 50.05 m3 and it is well insulated, that is, there are thick or insulated walls, the floor and ceiling are insulated, and we use the coefficient of 0.9. In the Moscow region, the average air temperature in winter is -28? C, and for a microclimate in the room we take a value of 20? C, then the value of? T will be equal to 28 + 20 = 48? C. In this case, Qt = 50.05 * 48 * 0.9 / 860? 2.5 / hour.

    Coolant speed

    Fluid flow regimes in horizontal pipes: a) layered; b) wave; c) piston

    Note. The minimum coolant velocity for heating systems should not be less than 0.2-0.25 m / s. In cases where the speed falls below this value, air begins to emit from the liquid, which contributes to the formation of air plugs. In such cases, the efficiency of the circuit may be partially lost, and in certain situations this may lead to complete inactivity of the system, since the flow will stop altogether and this will happen when the circulating pump is running.

    Internal diameter of pipes Heat flow (Q) at? T = 20 Water consumption (kg / h) at movement speed (m / s)
    0.1 0.2 0.3 0.4 0.5 0.6 0.7 0.8 0.9 1.0 1.1
    eight 40918 81835 122853 163570 204488 2453105 2861123 3270141 3679158 4038176 4496193
    ten 63927 127755 191682 2555110 3191137 3832165 4471192 5109220 5748247 6387275 7025302
    12 92041 183979 2769119 3679158 4598198 5518237 6438277 6438277 8277356 9197395 10117435
    15 141762 2874124 4311185 5748247 7185309 8622371 10059438 11496494 12933556 14370618 15807680
    20 2555110 5109220 7664330 10219439 12774549 15328659 17883759 20438879 22992989 255471099 281021208
    25 2992172 7983343 11975515 15967687 19959858 239501030 279421202 319341373 359261545 399171716 439091888
    32 6540281 13080562 19620844 261601125 327001406 392401687 457801969 523202250 588602531 654012812 719413093
    40 10219439 20438879 306581318 408751758 510942197 613132636 715323076 817513515 919693955 1021884334 1124074834
    50 15967687 319341373 479012060 638682746 798353433 958024120 117654806 1277355493 1437026179 1596596866 1756357552
    70 112951345 625902691 938854037 1251815383 1564766729 1877718074 2190659420 25036110768 28165612111 31295213457 344247148013
    100 638682746 1277355493 1916038239 25547110985 31933813732 38320616478 44707419224 51694121971 57480924717 63867727463 70254430210

    Table for determining the pipe diameter

    Note. The density of water at 80? C is equal to 971.8 kg / m3.

    The fluid velocity in the heating circuit can be from 0.6m / s to 1.5m / s, but in cases where a larger value is observed, the hydraulic noise in the system is significantly reduced, therefore, we will take the speed of 1.5m / s as starting value.

    When we have all the necessary values, we can substitute them into the formula D = v354 * (0.86 * Q /? T) / V, in which case we will have D = v354 * (0.86 * 2.5 / 20) / 1 5? 1,34, then we need a pipe with an inner diameter of 14 mm

    Of course, when you do a heating system in your own house with your own hands, then the probability that you will use formulas for calculations is negligible, but in this case there is a manual for you in the form of tables located in this article. In addition, the table takes into account the type of fluid circulation, which can be forced or natural.

    Polypropylene heating

    Nowadays, most often (especially in the private sector), radiator circuits, as well as the distribution of heating pipes to floor heating systems, are made of polypropylene. Of all used in this case, this material has the lowest thermal conductivity, but, nevertheless, in those places where the pipes pass through the cold areas, they need to be warmed.

    Conclusion

    In conclusion, we can say that the most commonly used outer diameter of polypropylene pipes for heating circuits in the private sector is 20, 25.32 and 40 mm. Heaters to the radiators are generally made with a cross section of 20 mm, occasionally 25 mm, and thicker pipes are used as risers.