Dimensions of asbestos cement pipes and their application

22-09-2018
Pipes

Currently, all sizes of asbestos-cement pipes - 100-500 mm in diameter are constantly in demand in civil and industrial construction - for transporting liquids or as elements of various structures. All of them are classified according to State Standards - pressure in accordance with GOST 539-80 and pressureless in accordance with GOST 1839-80, therefore, this determines their range in a particular construction niche.

Chrysotile cement has both positive and negative sides in front of plastic and steel, which is what will be discussed, and you can also see the video in this article confirming the written facts.

Asbestos-cement pipe 500x210 mm (casing)

What they are and what they are used for

Tables

The figure shows the correct angle of the outer bore.

Note. Asbestos cement pipes also have a second name - chrysotile cement, which is essentially the same. Therefore, if you meet one or the other definition, then we are talking about the same product. Below you will see the technical characteristics of asbestos-cement pipes and the basics of their installation.

Conditional pass Diameter internal (mm) Diameter outer (mm) (turned end) Length (mm) Reference weight (kg) Coupling. Inner diameter Reference coupling weight (kg)
BT3 BT6 BT9 BT12 BT3 BT6 BT9 BT12 BT3 BT6 BT9 BT12 BM3 BM6 BM3 BM6
50 50 50 50 - 68 68 68 68 - eleven eleven eleven - 79 79 1.2 1.2
75 75 75 75 - 33 93 93 93 2950 sixteen sixteen 18 - 104 104 1.5 1.5
100 100 100 100 - 118 118 122 122 - 21 25 25 - 130.6 130.6 1.9 1.9
125 119 119 119 - 137 139 142 142 2950 24 26 31 48.5 149.6 151.6 2.3 2.3
33 35 41
150 141 141 141 135 151 163 168 168 3950 32 35 43 50.67 173.6 175.6 2.9 2.9
43 47 57
200 189 189 189 181 209 217 224 224 - 57 80 95 118 221.1 229.1 4.4 4.4
250 235 235 235 226 259 265 274 274 - 86 100 134 152 271.1 277.1 5.4 5.4
300 278 278 278 270 305 314 324 324 3950 142 146 188 218 317.1 326,1 6.8 6.8
350 322 322 322 312 352 351 373 373 - 145 184 238 278 366.2 375.2 9.1 9.1
400 388 388 388 356 412 414 427 427 - 185 245 315 317.5 416.2 48.2 12.1 12.1
500 456 456 456 441 496 511 528 528 - 279 354 466 549 512.2 525.2 20.0 20.0

Table of sections of pressure chrysotile cement pipes and couplings

Conditional pass Diameter internal (mm ( Outer diameter (mm) Deviations from outer diameter (mm) Length (mm) Deviations in length (mm) Reference mass of pipe (kg) Reference coupling mass (kg) Diameter of the coupling internal
100 100 116 2-2.5 - - 14.7 1.61 145
125 123 139 2-2.5 2950 60 18.5 1.87 171
150 147 165 2-2.5 - - 25.9 2.53 190
200 195 215 2-2.5 - - 51.0 3.30 245
250 243 265 2-2.5 - - 69.0 4.20 295
300 291 315 2.5-3 - - 90.2 5.30 345
350 338 364 2.5-3 3950 50 113.8 6.45 390
400 386 414 2.5-3 - - 138.2 3.25 460
500 482 514 2.5-3 - - 196.0 12.60 550
600 576 612 2.5-3 - 272.4 18.40 632

Table of sections of non-pressure chrysotile cement pipes and couplings

Type number 1
Conditional pass Class (BT) and weight (kg)
BT6 BT9 BT12
100 7,8 9.2 10.4
150 12.9 15.2 17.9
200 22.1 26.4 31.2
250 28.1 35.9 41.1
300 40.2 49.4 57.4
350 50.9 63.7 74.0
400 68,8 84.7 98.7
500 101.6 127.3 149.2
Type number 2
Conditional pass Class (BT) and weight (kg)
BT6 BT9 BT12
200 24.5 30.0 35.3
250 33.8 40.7 47.3
300 47.7 67.9 66.7
350 62.5 76.5 87.5
400 81,8 100.6 114.6
500 124.7 151.2 173.6
Type 3
Conditional pass Class (BT) and weight (kg)
BT6 BT9 BT6
200 21.7 25.3 36.2
300 49.4 57.4 69.4

Theoretical mass of chrysotile cement pipes per meter

Advantages and disadvantages

Asbestos cement pipe 300 mm. Production
  • Asbestos cement or chrysotile cement is the same concrete that is reinforced with fibers and it turns out to be several orders of magnitude cheaper than plastic (HDPE or LDPE), cast iron or steel, which can be used for similar purposes, and the price always plays an important role in the design. The minimum service life for pipes of low and high pressure ranges from 25 to 50 years.
  • It is very important that the asbestos-cement pipe of 150 mm or any other diameter does not conduct electric current, has a very low thermal conductivity (0.8 kcal / m · h · deg) and is not susceptible to corrosion, and this is the main drawback of similar products made of iron and steel.
  • The coefficient of temperature elongation of asbestos cement is 12 times less than that of steel, therefore, there is no need to install expensive expansion joints for underground or surface laying. When transporting cold liquids on the surface of chrysotile cement there is no condensation.
  • Any asbestos-cement pipe - 200 mm or with a different cross-section, when transporting hot water will have a slight expansion, but such deformation is perfectly compensated by sealing rubber rings on the coupling for pipes. It is noteworthy that the contact of asbestos cement with a liquid (especially hot) makes it even stronger, because this is the natural course of things for concrete.
  • For such pipelines, the instruction does not provide for prophylactic cleaning of microorganisms. (moss, algae), as they are not formed there throughout the entire life cycle. Chrysotile cement is resistant to acid and alkaline medium.

Mounting methods

Laying of the heating main. A photo

Laying the trunk into the trench is not done on the ground, but on a sand cushion - this allows you to evenly distribute the load over the entire area, and if it is a small diameter (100 mm asbestos-cement pipe weighs from 7.8 to 10.4 kg), then the workers without special efforts to lower it with their own hands.

But, in cases where the section is larger, then an automobile crane may be required for this, for example, a 500 mm BT12 type 3 asbestos cement pipe weighs more than 173 kg - installation will be possible without special equipment, but rather complicated. Before laying, as well as directly into the trench, all pipes and couplings are mandatory checked for integrity and / or leak tightness. If required by design appointment.

The installation of the road to the bottom of the trench is necessarily carried out under a slope - for a diameter of up to 200 mm it is 20-30 mm (asbestos-cement pipe 100 mm should have a slope of 20 mm / 1m), but for a cross section of 200 mm or more the slope will be 30-40 mm . And this applies not only to sewage systems, but also to conduit pipes - this ensures the flow of condensate or any liquid that has entered it.

Compound

Note. Pipes of this type are classified by pressure and purpose: a) for water supply: VT6, VT9, VT12, VT15; b) for heat pipelines: TT3, TT6, TT9, TT12, TT16.

Classiness Class (symbol) Operating pressure P
Trumpet Clutch MPa kgf / cm2
one TT3 TM3 0.3 3
2 VT6 CAM6 0.6 6
TT6 TM6
3 BT9 CAM9 0.9 9
TT9 TM9
five VT12 SAM12 1.2 12
TT12 Tm12
6 BT15 CAM15 1.5 15
7 TT16 TM16 1.6 sixteen

Classification

Coupling configuration: a) two grooves; b) four grooves; c) two grooves with elongation; D is the outer diameter; dk is the diameter of the groove; L is the length; s - wall thickness

When installing high-pressure asbestos-cement pipelines, couplings of similar material are used for docking, which are activated according to the self-sealing principle.

In cases where the working pressure is 9-15 kgf / cm2, The instruction assumes the use of a two- or four-groove coupling (for 2 or 4 sealing rubber rings). If the pressure will exceed 16 kgf / cm2, in this case, use couplings with wider grooves, where the sealing rings are also wider.

Fragment of docking: 1,2 - chrysotile cement pipe; 3 - coupling; 4 - rubber sealing ring

Installation, as already noted, can be done either underground or on top, but the latter method severely limits the design possibilities. The fact is that, according to the safety regulations, crossing the highway with the railway, tram line, residential sector, etc., is prohibited, or allowed, but under certain limited conditions.

But below the level of the soil, due to the technical characteristics, asbestos cement feels excellent and, moreover, there are no such restrictions as compared to the outer gasket.

Conclusion

There are situations when the installation is made instead of the old line after the last dismantling and the old pipeline is sometimes laid in the tray. In such cases, the tray is not dismantled, because the dimensions of the asbestos-cement pipe 150 mm (or other diameter) remain the same as that of steel or cast iron, so there is no point in removing the tray and filling the sand cushion.